# FleetOS Pre-Production Build — March 26, 2026

## Overview

Production-ready build for FleetOS (fleetos.us) — a B2B fleet-supplier coordination platform. This document covers all changes made during the pre-production sprint.

***

## Status Flow (Corrected)

The service request lifecycle now follows the correct business flow:

```
Fleet requests     → pending        Supplier sees: ACTION NEEDED
Supplier responds  → acknowledged   Fleet sees: QUOTED (Review Quote)
Fleet approves     → accepted       Supplier sees: ACCEPTED (Start Work)
Supplier starts    → in_progress    Both see: IN PROGRESS
Supplier completes → completed      Both see: COMPLETED
```

**Alternate paths:**

* Supplier declines with note → `declined`
* Fleet declines quote → `declined`
* Supplier adds own job → enters flow at `pending`

**Key fix:** Previously "Accept" jumped straight to `in_progress`, skipping fleet approval. Now the supplier "Responds" (with optional quote), fleet reviews and approves, then supplier starts work.

***

## Dashboard UX Changes

### Header Layout (Both Views)

```
Row 1: [F] FleetOS                    [+ Add Job] [Log out]
Row 2: My Jobs  QuickFix Mobile Tires
```

* Logo + action buttons on top row (inline)
* Title + company name on second row (same baseline)
* Share button removed (redundant with Contact)
* Date moved to audit trail header

### Tabs

* **Supplier:** `JOBS (6)` | `FLEET CLIENTS (6)`
* **Fleet:** `WORK ORDERS (6)` | `MY SUPPLIERS (3)`

### KPI Cards (4 metrics, computed from filtered/visible jobs)

**Supplier:**

| Needs Reply | Quoted | In Progress | Revenue |
| ----------- | ------ | ----------- | ------- |

**Fleet:**

| Awaiting Reply | Review Quote | In Progress | Spend |
| -------------- | ------------ | ----------- | ----- |

KPIs update when any dropdown filter changes (status, urgency, date, assignment).

### Filter Dropdowns (Single row, no redundant pills)

```
[ALL STATUS ▼]  [ALL URGENCY ▼]  [ALL TIME ▼]  [ALL ASSIGNED ▼]
```

* Status dropdown: All / Needs Reply / Quoted / In Progress / Completed / Declined
* Urgency dropdown: All / Urgent / Today / Scheduled
* Each dropdown owns one dimension — no overlap

### Job Cards

* **QUOTE** and **INVOICE** labels aligned left with other fields (FLEET, VEHICLE, TECH, etc.)
* **WO number** (`WO-XXXXX`) shown next to "AUDIT TRAIL" header in light grey monospace
* **Date** shown on right side of audit trail header
* Cards **do not jump** when status changes — sorted by urgency + creation date only
* **3 secondary buttons:** Contact | Assign | Collapse (Print Report for completed)

### Urgency Colors

* URGENT: Red `#ef4444`
* TODAY: Yellow `#eab308`
* SCHEDULED: Green `#22c55e`

***

## Supplier Respond Panel

```
[ Select technician (internal only)... ]
[ Select bay (internal only)...        ]
[ Part needed (optional)               ]
[ Note to fleet (optional)             ]
[ USD ▼ ] [ Your quote (optional) ] [ Incl. Tax ▼ ]
[ Attach quote ]
[        Respond        ] [ Decline ]
```

* **No enforcement** on technician or bay at respond stage
* Quote is optional (tech may need to inspect vehicle first)
* Note field wired to separate `respondNote` state (not shared with completion note)
* "Respond" button (not "Accept" or "Send Quote")

***

## Mark Complete Panel

```
[ VIN scan (optional)                  ]
[ Odometer reading (optional)          ]
[ USD ] [ Final cost ] [ Incl. Tax ▼ ]
[ Note (optional)                      ]
[ Attach invoice ]
[ Completion photo (optional)          ]
[ Capture signature (optional)         ]
[        Complete Job                  ]
```

* **All fields optional** — only Complete Job button required
* Invoice attachment positioned next to cost field (not below photo)
* Photo uses `object-fit: contain` (no random cropping), click to view fullscreen modal
* Signature optional

***

## Success Feedback Popup

All status-change actions (respond, approve, start, complete, decline) trigger a centered modal overlay:

* Green tick (or red X for decline)
* Confirmation message
* Auto-dismisses after 4 seconds or tap anywhere
* Replaces the old inline banner

***

## Contact Cards (Fleet Clients / My Suppliers)

```
[A]  Acme Logistics                         [edit]
     James Miller
     COURIER

💬 +13055551234     ✉ james@acmelogistics.com

  12           8          $14,200       Today
  WORK ORDERS  VEHICLES   REVENUE       LAST ACTIVE
```

* Contact person name shown under company name
* WhatsApp chip (green icon, clickable → opens wa.me)
* Email chip (clickable → opens mailto)
* 4-column stats grid: Work Orders | Vehicles | Revenue | Last Active
* Button label: "+ ADD CLIENT" (not "+ ADD FLEET")

***

## Production Security Fixes

### Email (Resend)

* `FROM_EMAIL` env var **required** — no sandbox fallback
* Email validation before API call
* Error responses return HTTP 502 (not 200)

### WhatsApp (Twilio)

* `TWILIO_WHATSAPP_FROM` env var **required** — no sandbox number fallback
* E.164 phone normalization (auto-prepends `+`, strips formatting)
* Descriptive error messages for invalid numbers

### Magic Links

* DJBX33A hash replaced with SipHash-inspired keyed mixer (128-bit signature)
* `VITE_MAGIC_LINK_SECRET` logs CRITICAL error if missing in production
* Token format: `base64(payload).128bit_hex_signature`

### WhatsApp Service

* Broken `settings` table lookup replaced with `contacts` table queries
* BIBLE-compliant: queries by company\_id, prefers primary contact, falls back to most recent

### CORS

* Added `http://localhost:3001` to both edge functions

***

## Required Env Vars for Production

### Supabase Secrets

```bash
supabase secrets set FROM_EMAIL="FleetOS <notifications@fleetos.us>"
supabase secrets set TWILIO_WHATSAPP_FROM="whatsapp:+1YOURAPPROVED#"
supabase secrets set TWILIO_ACCOUNT_SID="your_sid"
supabase secrets set TWILIO_AUTH_TOKEN="your_token"
supabase secrets set RESEND_API_KEY="re_your_key"
```

### Vercel / .env

```
VITE_MAGIC_LINK_SECRET=<random 64-char string>
VITE_SUPABASE_URL=https://your-project.supabase.co
VITE_SUPABASE_ANON_KEY=your_anon_key
VITE_APP_URL=https://fleetos.us
```

***

## Test Suite

**File:** `tests/fleetos/07-preproduction.spec.ts`

| Category                | Tests  | What's Covered                                             |
| ----------------------- | ------ | ---------------------------------------------------------- |
| 1. Business Logic       | 9      | KPIs, roles, status flow, quoted state, urgency colors     |
| 2. Data Flow            | 6      | Signup, routing, WO numbers, quote/invoice labels          |
| 3. Email/WhatsApp/Links | 4      | Security, wa.me format, token encoding                     |
| 4. Forms & Data         | 8      | Signup fields, respond panel, contact cards, enriched data |
| 5. UI Labels            | 10     | Header, tabs, buttons, footer, dropdowns, audit trail      |
| 6. Code Review          | 6      | Console errors, JS exceptions, viewport, success popup     |
| 7. TypeScript & Build   | 4      | tsc, vite build, deps, localhost                           |
| **Total**               | **47** |                                                            |

Run: `npx playwright test tests/fleetos/07-preproduction.spec.ts --project=chromium`

***

## Files Modified

| File                                                       | Changes                                                                  |
| ---------------------------------------------------------- | ------------------------------------------------------------------------ |
| `components/fleetos/pages/UnifiedDashboard.tsx`            | Header layout, tabs, filters, success popup                              |
| `components/fleetos/components/JobCard.tsx`                | Respond/complete panels, buttons, WO ref, quote/invoice layout           |
| `components/fleetos/components/ContactCard.tsx`            | Enriched cards with contact person, email, stats grid                    |
| `components/fleetos/components/PhotoCapture.tsx`           | object-fit contain, click-to-enlarge modal                               |
| `components/fleetos/components/dashboard/TimelineView.tsx` | WO ref, date positioning                                                 |
| `components/fleetos/types/dashboard.ts`                    | QUOTED status, sort by urgency only, SCHEDULED green                     |
| `hooks/useFleetOSDashboard.ts`                             | handleAccept→quoted, handleApproveQuote, KPIs from filtered, respondNote |
| `services/shared/MagicLinkService.ts`                      | Keyed hash signature, secret enforcement                                 |
| `services/shared/QueryService.ts`                          | acceptQuote method                                                       |
| `services/WhatsAppService.ts`                              | contacts table lookup (replaces broken settings table)                   |
| `supabase/functions/send-email/index.ts`                   | FROM\_EMAIL required, email validation, 502 errors                       |
| `supabase/functions/send-whatsapp/index.ts`                | FROM required, E.164 normalization                                       |
| `.gitignore`                                               | Added screenshots, .claude                                               |


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